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What are some common signs that indicate a calcium silicate pipe cover needs to be replaced?

Here are some signs that a calcium silicate pipe cover may need replacement:

Cracks/Breakage

If the insulation has large cracks or sections that have broken off, it has lost integrity and needs replacing.

Deterioration

Over time in high heat, calcium silicate can become brittle, crumbly or compressed. This decreases its insulating properties.

Discoloration

Darkening, staining or changes in appearance indicate potential chemical breakdown within the material.

Loss of Edge Seals

Insulation relies on intact seals at seams, joints and terminations to be effective. Damage here requires repair/replacement.

Flaking/Delamination

The outer jacket or surfaces flake away, exposing inner material and decreasing insulating value.

Pipe Corrosion

If the pipe itself under the insulation shows signs of pitting or corrosion, integrity was compromised.

Loose Fitting

Properly installed insulation should be snug fitting. Looseness allows air gaps that reduce R-value.

Moisture Intrusion

Water damage from leaks/condensation breaks down fibers and renders it less effective.

Aging Timeline

Most calcium silicate insulations are rated for 10-20 years, so scheduled replacement may be due.

Looking for any of these signs can help determine if it’s time to replace aged or failing calcium silicate pipe and tank covers.